Unit conversions and everyday plant math
Unit conversions, tank volumes and everyday math. Each calculator shows its formula and offers practice problems.
Unit conversions
Pressure converter
For psi, bar and kPa, say whether it is gauge (g) or absolute (a): absolute = gauge + atmospheric pressure (≈ 101.3 kPa at sea level). The torr (1/760 atm) is practically equal to the mmHg.
Flow rate converter
US gallon = 3.785 L; imperial gallon = 4.546 L: check which one the flowmeter shows. 1 barrel (bbl) = 42 US gallons = 158.99 L.
Temperature converter
A temperature difference of 1 °C equals 1 K and 1.8 °F: when converting a difference, do not add 32.
Length converter
The inch is exactly 25.4 mm and the foot 0.3048 m (1959 international definition).
Volume converter
For a tank, check whether the gauge reads in US or imperial gallons: they differ by about 20 %.
Mass converter
The metric tonne (1000 kg) differs from the short ton (2000 lb = 907.2 kg) and the long ton (2240 lb = 1016 kg).
Energy converter
BTU and kcal are International Table (IT) values. Natural gas is often metered in GJ or therms (1 therm = 100 000 BTU).
Power converter
hp = mechanical horsepower (550 ft·lbf/s = 745.7 W); metric hp = 735.5 W. 1 ton of refrigeration (TR) = 12 000 BTU/h.
Geometry and tank volumes
Rectangular basin (box)
Use the inside dimensions for the working volume. 1 m³ = 1000 L.
Cylindrical tank
For a vertical tank, h can be the liquid level: the result is then the volume held.
Cone and hopper (frustum)
D₂ = 0 gives a full cone. For a solids hopper, a steeper wall (often 60° or more) helps the material flow.
Sphere
The surface area is used to estimate paint or insulation; the volume gives the capacity of a storage sphere.
Level → volume (rectangular tank)
The volume per centimetre turns a level drop into the volume pumped or used (pump draw-down test, chemical use).
Everyday math
Rule of three (proportion)
Direct: 2 h of pumping give 50 m³, how much in 3.5 h? Inverse: 2 pumps empty the tank in 6 h, how long with 3 pumps?
Percent change and percent difference
The percent change is relative to the starting value A. The percent difference is relative to the average of both: use it to compare two instruments or two duplicates.
Weighted average (blending)
Blending streams: x = concentration, w = flow or volume of each stream. Set the weight to 0 for an unused line.
Linear interpolation
To read a table (water density, steam table, tank strapping chart) between two rows. If t falls outside 0 to 100 %, it is an extrapolation: be careful.
Mean and standard deviation
Sample standard deviation (divided by n − 1). Only the first n values count; the others are ignored. The CV is used to judge the repeatability of lab duplicates.
Right triangle and slope (% ↔ degrees)
A 100 % slope is 45°. Slope uses the horizontal run, not the sloped length. Gravity pipe: 1 % = 1 cm per metre.
Rounding to significant figures
An exact 5 is rounded up (some lab standards round it to the even digit). Keep every digit during the calculation and round only the final result.
Learning and checking tools. The ranges shown are general guidance: always follow your plant's procedures, permits and set points. Nothing is sent anywhere: the calculations run in your browser.